GMP Audit Readiness System
Executive control panel and centralized document register to prepare for and successfully pass a Mérieux NutriSciences Good Manufacturing Practices (GMP) Audit.
Facility Information Summary
| Company Name: | MEXSNAX |
| Plant Manager: | Anthony Perez |
| QA Manager: | Brandon Terrell |
| Industry: | Food Manufacturing (Snacks & Confectionery) |
| Governing Standard: | FDA 21 CFR Part 117 Subpart B (CGMPs) & Mérieux Audit Protocols |
| Products Handled: | Wheat snacks, duro snacks, chickpeas, flavored snack foods, ready-to-eat candy, and peanut-based confections (Mazapan, Nut Snax) |
| Key Production Lines: |
Line M1: Wheat chips and chichurritos Line M2 / M5: Candy items (Barritas, Goma Sandia, etc.) Line M3: Peanuts & Nut Products (Allergen Line) Line M4: All Duro Products Line M6: Tortilla Products only Line M7: Wheat chips and chichurritos |
Recent Corrective Actions
Fully ResolvedThe facility has successfully remediated and verified the following critical items from the recent audit:
- HACCP & Flow Charts: Created new flow charts identifying all CCPs and updated the HACCP plan with technical hazard data.
- Sanitation Programs: Expanded the master sanitation list to include daily cleaning, scale washdowns, and new cleaning chemicals.
- Facility Integrity: Repaired machine surfaces, addressed floor/drain risks, and implemented hands-free stations.
- Allergen & Product Segregation: Improved warehouse storage segregation and implemented color coding on the floor.
- Employee Training: Conducted comprehensive training on cross-contamination, hairnets/beardnets, and staging rules.
GMP System Sections
📋 Section 1: Master Index
Controlled register of all policies, procedures, and forms with owner departments, revisions, and retention periods.
Open Section 1📑 Section 2: Programs
Complete written policies and standard operating procedures (SOPs) spanning hygiene, sanitation, maintenance, pest control, and supplier monitoring.
Open Section 2📝 Section 3: Forms
All daily, weekly, and monthly monitoring forms, templates, logs, and mock-recall records formatted for printing and binder filing.
Open Section 3🔍 Section 4: Auditor Checklist
Mérieux NutriSciences auditor protocol checklist covering structural integrity, chemical storage, PMs, and employee compliance details.
Open Section 4💬 Section 5: Employee Interviews
Prepare operations, sanitation, maintenance, warehouse, and management personnel for likely auditor questioning with mock Q&As.
Open Section 5⚠️ Section 6: High-Risk Findings
Fifty of the most common citations during food manufacturing audits. Includes root cause, prevention, and immediate corrective actions.
Open Section 6✅ Section 8: Corrective Actions
Complete list of 41 resolved corrective actions extracted directly from the photo-based gap assessment.
Open Section 8🔄 Section 9: CCP Process Flows
Interactive process flow diagrams for Mini Duros, Wheat Wheels, Lolitos, and Churros/Charrones detailing critical control points.
Open Section 9🏢 Section 10: Org Chart
Company hierarchy and key personnel responsible for food safety, quality management, operations, and facility maintenance.
Open Section 10